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Application of Cables in Offshore Oil and Gas Equipment
1.Scenario Introduction
With the continuous growth of global energy demand, the development of offshore oil and gas resources is becoming increasingly important. The quality and performance of offshore oil and gas equipment cables, as key components connecting offshore platforms to land and between various equipment within the platform, are directly related to the safety and efficiency of offshore oil and gas development. The industry presents unique challenges and requirements for cables used in offshore equipment.
Offshore oil and gas equipment cables:
The development of offshore oil and gas equipment has revolutionized the industry by making it possible to extract resources from the sea. This equipment includes drilling systems, submersible pumps, refineries and processing plants. These facilities operate in harsh environments, including extreme temperatures, high pressures and corrosive conditions.
2.The pain point analysis
Offshore oil and gas equipment cables are used in complex and changing environments, facing the challenges of seawater corrosion, salt spray erosion, high temperature and high pressure, mechanical vibration and other harsh conditions. Traditional cable products are often difficult to meet these special needs, there are easy to aging, easy to break, unstable electrical performance and other problems, seriously affecting the normal operation of offshore oil and gas development.
3.Offshore oil and gas equipment on cable requirements
Offshore oil and gas equipment on the cable requirements are extremely strict, mainly including the following aspects:
Mechanical strength: cables need to be strong and resistant to high pressure, mechanical stress, bending and abrasion.
Chemical resistance: they should be resistant to industrial chemicals, oils, acids and other corrosive substances common in the offshore environment.
Weather and Water Resistance: Cables must be able to withstand harsh weather conditions, including sunlight, salt water and immersion in water.
Temperature Resistance: They should be able to operate in extreme temperature ranges, including high and low temperatures.
Fire resistance: Cables used in offshore equipment should be fire resistant or flame retardant to ensure safety in the event of a fire.
4.Offshore oil and gas equipment cable certification standards
Offshore oil and gas equipment cables need to comply with a series of international standards and industry specifications, such as IEEE, IEC, ATEX, EN50264, EN45545 and other relevant standards, as well as country-specific requirements for offshore oil and gas development. These standards provide detailed regulations on the electrical performance, mechanical properties, environmental adaptability and other aspects of the cable to ensure the safe and reliable operation of the cable in the offshore environment.
5.Cable Selection
For the special needs of offshore oil and gas equipment, TST CABLES recommends the selection of special cables with excellent corrosion resistance, high temperature and high pressure resistance.
PEEK cables: peek cables with wear-resistant flame retardant low smoke halogen-free features, seawater resistance, light weight, small size, flame retardant, low smoke halogen-free flame retardant, high and low temperature resistance, radiation resistance and good mechanical properties.
Armored Cables: These cables provide additional mechanical strength and protection against harsh conditions such as high voltage and mechanical stress.
High Temperature Cables: These cables are designed to withstand extreme high temperature conditions and use insulating materials such as Teflon, known for its resistance to high temperatures and electrical stability.
Submersible Pump Cables: Designed to be oil, grease, water and abrasion resistant, these cables are suitable for powering submersible pumps in deep oil wells.
Marine and Offshore Cables: These cables are specifically designed to resist salt water corrosion, mechanical stress and potentially explosive environments found on offshore rigs and ships.
Instrumentation Cables: Used to transmit low voltage signals to monitor and control processes, these cables minimize signal interference and ensure accurate data transmission.
Power and Control Cables: These cables are used for power and control equipment in various oil and gas operations. They are resistant to oil and chemicals and can be operated over a wide range of temperatures.
Selection parameters for reference (can be customized according to actual needs)
Long-term temperature resistance: -50-250°C
Voltage rating: 300V 600V
Gamma ray resistance: 850KGy can be used for a long time.
Low smoke, halogen-free, flame retardant, high and low temperature resistance.
6.Product Characteristics
The cable products of Offshore Oil and Gas Equipment Cable Solutions have the following remarkable characteristics:
Excellent corrosion resistance, capable of long-term stable operation in harsh offshore environments.
Good resistance to high temperature and high pressure performance, to ensure that the cable is safe and reliable in high temperature and high pressure environment.
High mechanical strength, effectively resisting wave impact and mechanical vibration.
Excellent electromagnetic compatibility, avoid electromagnetic interference with other equipment.
Recommended Products
Offshore oil and gas equipment cables are salt-alkali resistant and adaptable to harsh environments. They are key components for the exploration and production of oil and gas reserves in offshore environments.
7.Technical Tests
To ensure the quality and performance of cable products for offshore oil and gas equipment, TST CABLES has conducted a series of rigorous technical tests, including corrosion resistance test, high temperature and high voltage resistance test, mechanical strength test and electromagnetic compatibility test. These tests ensure that the cable products can meet the special needs of offshore oil and gas equipment and perform well in practical applications.
8.Offshore oil and gas cable laying installation and commissioning
In terms of laying, installation and commissioning of offshore oil and gas equipment cables, TST CABLES adopts professional construction teams and advanced construction equipment to ensure that cables are laid and installed in accordance with the design requirements, and undergo strict commissioning and testing to ensure their normal operation. At the same time, we also provide detailed installation guidance and training to help users better understand and use the cable products.
9.After-sales maintenance & technical support
TST CABLES provides comprehensive after-sales maintenance and technical support services to ensure the long-term stable operation of cables in offshore oil and gas equipment. Our professional team will provide technical support and solutions for customers at any time to ensure that customers can get timely and effective help when they encounter problems in the process of use.
10.Offshore oil and gas equipment cable program of the actual application examples and related data
In the large-scale offshore oil development projects off the coast of China, TST CABLES has successfully applied the cable products of this solution. In the actual operation process, the cable products show excellent corrosion resistance, high temperature and high voltage performance, to ensure the normal power supply and data transmission of the offshore platform. According to statistical data, the failure rate of this cable product is much lower than traditional cable products, which greatly improves the efficiency and safety of offshore oil development. Meanwhile, TST CABLES also provides professional after-sales maintenance and technical support services for customers, which has won high praise from customers.
TST CABLES offshore oil and gas equipment cable solutions have excellent corrosion resistance, high temperature and high voltage resistance, as well as good mechanical strength and electromagnetic compatibility, which can meet the special needs of offshore oil and gas equipment. Through professional selection, testing, installation and maintenance services, we are able to provide our global customers with safe and reliable offshore oil and gas equipment cable solutions to promote the sustainable development of global offshore oil and gas development.
Other solutions for cables in oil & gas applications.
WHY CHOOSE TST
10 years of experience
Specializing in the production of railway cables for 10 years
Engineer-to-engineer one-on-one support
Engineers provide one-on-one service to assist with product selection and problem-solving
Customization according to requirements
With a strong R&D team, we support customized cables based on specific needs
Quality certification
Stringent adherence to industry standards, complete certification
Fully testing facilities
Various tests based on customer requirements
10,000 ㎡ factory
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