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Cable Size Calculator – Cable sizing and selection |TST CABLES

If you are struggling to work out the conductor cross-section of your old cable, we recommend looking for any markings on the outer insulation. These might be a number followed by mm² or AWG. If the conductor cross-section is specified in AWG then you can use the first table below to find the equivalent metric cable size in mm².

Coaxial Cable
Cable Size Calculator

If there are no markings on your cable, please see the subsequent tables below that may help estimate your cable’s conductor cross-section based on the overall diameter (including insulation) in comparison with the cable that we stock.

AWGActual CSA (mm²)Closest equivalent metric cable size (mm²)
0000 (4/0)107.16120.00
000 (3/0)84.9795.00
00 (2/0)67.4070.00
0 (1/0)53.4650.00
142.3940.00
233.6135.00
326.6525.00
421.1420.00
516.7616.00
613.2916.00
710.5510.00
88.368.50
96.637.00
105.266.00
114.174.00
123.313.00
132.632.50
142.082.00
151.651.50
161.311.50
171.041.00
180.821.00
190.650.75
200.520.50
210.410.35
220.330.35

Thin Wall Single Core Cable – Conductor cross-section versus overall cable diameter

Please note – These measurements are based on our cable manufacturer’s specifications and other manufacturers may differ. Maximum overall cable diameter is based on the measurement across the insulation and is a rough guide

Conductor cross sectionMaximum overall cable diameter
0.35mm²1.4mm
0.5mm²1.6mm
0.75mm²1.75mm
1.0mm²1.95mm
1.5mm²2.30mm
2mm²2.55mm
2.5mm²2.75mm
3mm²3.20mm
4mm²3.50mm
4.5mm²3.90mm
6mm²4.10mm
7mm²5.05mm
8.5mm²5.50mm
10mm²5.60mm
16mm²7.30mm
25mm²8.45mm

Extra Flexible PVC Battery Cable – Conductor cross-section versus overall cable diameter

Please note – These measurements are based on our cable manufacturer’s specifications and other manufacturers may differ. Maximum overall cable diameter is based on the measurement across the insulation and is a rough guide

Conductor cross sectionMaximum overall cable diameter
16mm²8.3mm
20mm²9mm
25mm²10.1mm
35mm²11.8mm
40mm²12.7mm
50mm²13.3mm
60mm²15.0mm
70mm²15.5mm
95mm²17.9mm
120mm²19.7mm
150mm²22.35mm

Disclaimer – The information contained in this article is provided in good faith. We try our best to ensure that it is accurate and up-to-date. However, due to differences in industry, equipment, and usage environment, product specifications may vary in order to avoid any damage or loss. Therefore, if you have any questions, please consult a TSTCABLES cable engineer and get a free sample.

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