Recently, several new thermoplastic cable materials have emerged, which are widely used in home appliances, medical equipment, Automotive Wire , industrial cables and other fields.
TPE cable (Thermoplastic Elastomer) is a material cable that has both rubber elasticity and plastic processability.
TPV cable (Thermoplastic Vulcanizate) is a material cable prepared by a dynamic vulcanization process.
TPU cable (Thermoplastic Polyurethane) is a high-performance elastomeric material cable.
TPE/TPV/TPU wire structure
TPE wire: copper conductor + TPE insulation layer + (optional) TPE sheath layer.
TPV wire: copper conductor + TPV insulation layer + (optional) TPV sheath layer.
TPU wire: copper conductor + TPU insulation layer + (optional) TPU sheath layer.
TPE wire
Material properties
Softness: TPE has good softness and elasticity, and is easy to bend and shape.
Environmental resistance: Good weather resistance, resistant to UV, ozone and hydrolysis.
Chemical resistance: Has a certain resistance to a variety of chemicals.
Environmental protection: Does not contain plasticizers, more environmentally friendly.
TPE wire application scenarios
Household appliances: used for kitchen appliances, personal care appliances, etc.
Data cables: used for mobile phone charging cables, USB data cables, etc.
Medical equipment: used for power cables and signal cables of medical instruments.
Automotive interior: used for in-car wiring harnesses, etc.
TPV wire material characteristics
Heat resistance: Has good heat resistance.
Oil resistance: Has good tolerance to grease, fuel, etc.
Chemical resistance: Resistant to corrosion by a variety of chemicals.
Recyclability: Can be processed and reused repeatedly.
TPV wire application scenarios
Automotive industry: Used for wires in the engine compartment.
Industrial machinery: Used for wire harnesses inside the machine.
Outdoor equipment: Used for outdoor equipment that requires oil resistance and heat resistance.
TPU wire material characteristics
Abrasion resistance: Has excellent wear resistance and tear resistance.
Low temperature resistance: It can still maintain good flexibility at low temperatures.
Transparency: It can be used to make transparent or translucent wires.
Chemical resistance: It has good resistance to a variety of chemicals.
TPU wire application scenarios
High-end electronic products: Data cables for high-end devices such as smartphones and tablets.
Sports equipment: Used for fitness equipment, outdoor equipment, etc.
Medical equipment: Used for medical equipment that requires high flexibility and chemical resistance.
Automation equipment: Used for automation equipment that requires frequent bending.
Summary
Processability: All three materials have good processing performance and can be processed into wires by extrusion, injection molding, etc.
Environmental protection: Compared with traditional PVC wires, TPE, TPV and TPU wires are more environmentally friendly, do not contain halogens and heavy metals, and reduce the impact on the environment.
Flexibility: These wires have good flexibility and are easy to bend and install.
Recommendations on how to choose TPE/TPV/TPU wires
Consider application requirements: Choose the right material according to the specific application scenario of the wire, such as TPV for an environment that requires oil resistance, and TPU for an environment that requires transparency or wear resistance.
Evaluate physical properties: Consider the physical properties required for wires, such as flexibility, abrasion resistance, chemical resistance, etc.
Environmental adaptability: Ensure that the wires can adapt to specific working environments, including temperature, humidity, chemical corrosion, etc.
Installation and maintenance of TPE/TPV/TPU wires
Bending radius: The minimum bending radius must be observed during installation to avoid damage to the wires.
Fixing method: Fix the wires properly to avoid excessive stretching or relaxation.
Environmental factors: Consider factors such as temperature, humidity, and chemical corrosion in the installation environment.
Regular inspection: Regularly test the electrical performance and appearance of the wires.
Cleaning and maintenance: Keep the surface of the wires clean to avoid dust and debris that may cause aging of the insulation layer.
Safety standards and certifications for TPE/TPV/TPU wires
TPE, TPV, and TPU wires need to comply with relevant electrical and safety standards to ensure their quality and safety. Common standards and certifications include:
IEC (International Electrotechnical Commission) International Electrotechnical Commission standards.
UL (Underwriters Laboratories) Underwriters Laboratories certification.
CE (Conformité Européenne) EU safety certification.
RoHS (Restriction of Hazardous Substances) Restriction of Hazardous Substances Directive.
TPE wires, TPV wires and TPU wires have a wide range of applications in the wire and cable industry due to their unique performance and environmentally friendly characteristics. The choice of which material depends on the specific application requirements and working environment. In the actual selection process, it is recommended to email a professional cable supplier TST cables to obtain the most suitable solution.
Innovative materials, extraordinary experience – TPE/TPV/TPU wires
In this era of pursuing high efficiency and environmental protection, TST CABLES brings you a new generation of wire solutions – TPE/TPV/TPU wires. These wires use advanced thermoplastic materials, which not only have excellent performance, but also reflect the sense of responsibility for environmental protection.
TPE wires, with their excellent softness and environmental resistance, are ideal for household appliances, data cables and medical equipment. Whether it is daily use or professional applications, TPE wires can provide reliable support.
TPV wires, with their heat resistance and oil resistance, are particularly suitable for harsh environments in fields such as the automotive industry and industrial machinery. Under complex conditions such as high temperature and oil pollution, TPV wires still perform well and ensure the stable operation of the system.
TPU wires have excellent wear resistance and low temperature resistance, which are very suitable for high-end electronic products, sports equipment and automation equipment. Whether outdoors or indoors, TPU wires can provide long-lasting performance and durability.
Reasons to choose our Custom Cables Manufacturers TST CABLES customized TPE/TPV/TPU wires :
Environmentally friendly materials: do not contain plasticizers, halogens and heavy metals, which are more environmentally friendly and reduce the impact on the environment.
Excellent performance: According to different application scenarios, it provides a variety of performance options such as softness, wear resistance, and chemical resistance.
Widely applicable: from household appliances to high-end electronic products, from automotive interiors to outdoor equipment, it meets the needs of different industries.
Safety certification: All wires meet strict electrical and safety standards such as UL, CE, etc. to ensure the safety and reliability of the product.
Choosing TPE/TPV/TPU wires is choosing a greener and more efficient future. We are committed to providing you with the best quality wire solutions to make every connection simpler, more reliable and stable.
Whether it is used in daily life or in high-intensity, harsh high-temperature environments in industrial production, TST CABLES customized TPE/TPV/TPU wires can bring you a satisfactory experience.
If you have needs for customized industrial cables, TPE/TPV/TPU wires ,power cables, control cables, etc., and need further technical support or cable solutions, you can visit the TST CABLES official website or feel free to send an email to the professional cable engineer of TST cable manufacturer (email: lixiangchao@testeck.com, please state your country, your industry, and your needs in the email, we can also provide you with free samples).
This post is also available in:
English
